Centros de Maquinas

Benefits of VersaCall System

Real-Time Visibility Option of:

• Production Lot Number or Part Number Performance
• Quantity Produced / Product Run
• Unscheduled Downtime by Reason Code
• Scrap or Defect Quantity – Scrap or Defect by Reason Code

Capture Unscheduled Downtime Occurrences

• Minimize Production Disruptions
• Immediate Communication of Issues
• Measure and Improve Production Support Response Times

Automate Capture of Production Run Information for OEE Reporting

• Accurate & Consistent OEE Reports
• Eliminate Manual Data Collection and Data Entry
• Improvement in Data Accuracy, Quality, Consistency, and Turnaround Time

Immediate Communication of Issues

• System Comes with Message Escalation & Routing Feature
• Response Time is Captured & Measured for Each Incident
• Real Time Visibility of Request for Line Support
• Completely Wireless – Flexibility for Future Expansion & Other Applications
• Incidents & Response Time Reports
• System Comes with Message Escalation & Routing Feature

Production Status Module

Three State of the Art Technologies • Two Components • Ultimate Flexibility

 

Input Sources For OEE Reporting

Production Run Information

Input at the Start of a Production Run

Information	Input	Source
Lot Number / Production Run	Pre-programmed screen requesting Lot Number comes up when you start production	Operator Input – Bar Code Scan or Keys In on Key Pad – Input Source can be pre-programmed
Part Number	Pre-programmed screen requesting Part Number comes up when you start production	Operator Input – Bar Code Scan or Keys In on Key Pad – Input Source can be pre-programmed
Optional: Employee who Performed the Set-Up	Pre-programmed screen requesting Employee Number comes up when you start Set-Up NFC tag inputn	Operator Input – Bar Code Scan or Keys In on Key Pad – Input Source can be pre-programmed – NFC Tags
Optional : Employee who Performed Production Run	Pre-programmed screen requesting Employee Number comes up when you start Set-Up NFC tag inputn	Operator Input – Bar Code Scan or Keys In on Key Pad – Input Source can be pre-programmed – NFC Tags

Availability

Information	Input	Source
Machinery Available for Production	Switch Contact # 1 from the machinery	I/O Module obtaining an output from machinery – machine available time is automatically captured
Producing Parts	Count Switch Contact #3 or there is an optional switch contact [#4] output from the Machinery	Line Supervisor maintains shift data and scheduled downtime
Machinery Down – Scheduled	Input Table – Shift / Schedule Downtime	Operator Input – Bar Code Scan or Keys In on Key Pad – Input Source can be pre-programmed – NFC Tags
Machinery Down- Unscheduled	Switch Contact #2 from machinery	I/O Module obtaining an output from machinery – machine downtime
Machine Idle [Available for Production]	Calculated – Available Time less Producing less Downtime	VT3000 Software

Performance

Information	Input	Source
Actual Quantity Output by Defined Time Period	Counts – Switch Contact #3	I/O Module obtaining an output from machinery– VT3000 Software calculates
Standard Quantity Output byDefined Time Period	Pre-programmed screen requesting Part Number comes up when you start production	VT3000 Software with Data Lookup Manager retrieves the Standard and calculates the Std Quantities

Quality

Information	Input	Source
Total Parts in Production	Counts – Switch Contact #3	I/O Module obtaining an output from machinery – capture total counts for production run.
Quantity of Parts –No Shippable for Production Run / Lot Number	Entered into the Production Status Module at the end of the Production Run or entered into the Database at a later date for the production run	Either the operator at the end of a production run or quality engineering at the later date

Roll Up of Production Information – Production Status Module

Capturing Production Run Information – Production Status Module

Performance Activity Information

Capture Production Performance By

• Employee
• Hour
• Shift
• Part Number
• Production Run
• Work Station or Equipment
• Production Time by time period – day or shift
• Availability by time period- day or shift
• Idle Time by time period – day or shift

Real Time Performance to Standard

With immediate communications options when Standard is not being met.

• Set-Up Time
• Cycle Time
• Takt Time
• Scrap Standard

Communications – Optional for the Future

• Number of Incidents
• Response Times to Incidents
  The automatic capture and documentation of the response time to floors issues has
  proven to significantly change the way that floor support respond to issues.

Set-Up

• Pre-Run Check List – this can include measurement information
• Total Set Up Time
• Set-Up Disruptions (i.e. Set-Up Unscheduled Downtime by Reason Code)
• Counts
• Employee
• Performance to Standards

Production

• Employee
• Total Units Produced (Machine Count)
• Total Time
• Total Scheduled & Unscheduled Downtime by Reason Code
• Total Production Time
• Scrap Count
• Scrap by Reason Code
• Performance to Standard

Counts

Equipment Interfaces

Typically the VT3000 only requires (2) two equipment interfaces to the input modules for the capture and profile of performance information. These can be software switches or switch contact inputs.

• Counts
• Machine in Production Output Mode
• Optional – Scrap [ This can be either manual or equipment input]

Input Screens Examples – Production Status Module

Note: The Production Status Module screens are programmable. What is presented is representative of some of the options.

• 

  Capture Downtime

• 

  Capture Downtime by Reason Code

• 

  Capture Performance by Lot/Job Number & Production Run

• 

  Capture Scrap Quantity

• 

  Capture Scrap by Reason Code

• 

  Capture Setup Time

• 

  Immediate Call Support

• 

  Start Up Checklist

OEE Reporting

Production Performance Reports

Visual Management

Same Software Package Displays Performance on Smart Phones to Large Screen Displays