Benefits of VersaCall System
Complete and Concise Performance Visibility
- Monitors and Communicates Actuals vs Standard Output Performance
- Records Assembly Performance for Each Segment of the Assembly Line
- Identifies and Records Which Segment is Pacing the Line
- Identifies Non Productive Assembly Time by Segment and In Total
- Captures Staging Operations and Assembly Line Performance
Production Lot Number or Part Number Performance
Immediate Communication of Issues – Minimizing Production Issues
- System Comes with Message Escalation & Routing Feature
- Response Time is Captured & Measured for Each Incident
- Real Time Visibility of Request for Line Support
- Completely Wireless – Flexibility for Future Expansion & Additional Applications
- Incidents & Response Time Reports
- Real Time Feedback to Operators on Their Performance
- Implementation Typically Results in a 3% to 8% Productivity Improvement
- Automated Data Capture Improves Data Accuracy, Quality and Consistency
- Wireless – Flexibility for Future Expansion and Other Applications
Visual Management for Assembly Line Performance
Work Zones
One Screen Provides Both Line & Individual Work Zone Performance Visibility
Time Sequence Visibility
Line Pull Module – Station 5 (VersaCall Takt Time Module)
Takt Time Module
- Advances the Line – resets the Takt Time
- Pauses the Takt Time & the Displays
- Extends the Workday
Optional – Takt Time Near Ending Notification Audio / Light Signal – Wireless
Wireless Combination Module
Audio (MP3) – Rotating Light-Programmable
- Wireless
- Programmable Tones/Tunes – 4 Different Options
- LED Rotating Lights
- Wireless Activated Lights – Place anywhere.
Multiple Display Options – Assembly Line Performance Monitoring
Optional Stack Lights
Material Kit Staging for Assembly
There are a number of applications in the assembly staging area prior to assembly. These include:
- Communication of missing or nonconforming parts related to a production run or kit after an audit
- Display listing of production runs or kits available for release
Input Module Options
Four Input Assembly Line Module
Input 1 – Work Completed | Buttons 2-4 Communications
- One Button Push by Operator Captures Assembly Time
- Module Automatically Re-Sets With Line Advancement
- Module Captures Support Response Time to Issues
- Also Escalates and Routes Messages Until Acknowledgement
- Every Request for Support is Logged in Database [Time & Date Stamped]
- Provides Visibility of Support Personnel Response Performance to the Production Floor
- NEMA 4-sealed housing / Membrane Switch Buttons
- Program Each Call Station Remotely
- Limited to 3 Input to Request Support
- Communication Path for Each Individual Button is Programmable
BSC Module – Wireless Input Module
- All the Capabilities of Assembly Line Module
- Screen is Completely Configurable & Programmable
- Up to 10 Inputs for Requesting Support
- Flexibility to Capture Downtime by Reason by Code
- Request Materials / Tools From Interactive List
- Significant Flexibility to Adapt to Ever Changing Requirements
Versacall Reporting Software II
